Lively discussion. Let me add a few things. First, Optimo does not make a handmade hat. Optimo is a small hat factory, with the same equipment one saw in the mass producers, like Stetson. So, while it is a custom hat, it falls within the range of a custom Stetson prior to 1970. The custom Stetson's of that era, were factory hats, but were pulled aside and finished up by hand in the front shop. So,an Optimo hat is a factory made custom hat. Plus, Graham does nothing but the basic hatmaking, the trim is left to his girls.
With that said, Optimo makes a fine looking hat!! And offers ANY KIND of hat, welts, bound brims, etc. But one has to wonder IF Graham has ever handsewn in a sweat, or made a bow. Probably NOT!!! I know he has the 36 finger blocking machine, that he uses to block the hats. Like the factories have. And I know he has a girl who does the trim work. The hatters here who handmake our hats, do ALL of the work. I think we might just be a bit better, as an all around hatter. Take his equipment away, and he might not be able to produce a hat.
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The key word is "might not". I don't know him well enough to know his capabilities, if left with just hand tools for hatting. Perhaps he could, I just dunno.
On the felts used, for vintage fedoras, we can't forget that if you had the bucks, you could have bought a Stetson 7x, or 10x hat, a fedora, and got pure beaver fur. Yep, they sold pure beaver back then, but it was expensive!! I own both, and the felt is the best I have ever seen. It is much better than what we get today. But many of the hats sold as fedoras way back then were the less expensive rabbit hats, and blends. And we have come to represent fedoras by this kind of felt. But, be aware that if you wanted a better hat, the pure beaver fedoras were available, if you had deep pockets. Pure beaver dress hats were available from all of the big boys back then, Stetson, Knox, Cavanagh, Dobbs, etc. Remember that the early dress hats were pure beaver. Mercury is what allowed a lessor fur to be used in the making of a hat. You could take rabbit fur, treat it with mercury and get a beaver look and fell. The economics of the hat industry is how rabbit came into the equation. If you look at a mercury treated rabbit hat, you will be amazed at how much it takes on the look of beaver, at a much lower cost. No wonder they used this fur on so many hats. And a selling point of the blends was the addition of beaver fur in the mix. That is where the X system had its birth, the X representing the beaver content of the hat. The more X's the better and higher price of the hat.
If you take a 90 gram pure beaver body with no stiffener, except a little in the brim, it pulls off the Raiders look quite well. But, not perfectly, as part of the Raider look is actually due to low quality felt. A vintage Borsalino in pure rabbit would look more like a pure beaver hat in finish, as most vintage Borsalino owners will tell you. So, if the Raiders fedora had actually been vintage grade Borsalino felt, we would not have the bulging, sagging Raiders fedora that most of us love with a passion. This is funny to me, and I chuckle often in regards to this. I mean, I really dig high quality felts. But my fav hat is made from cheap felt. Heck, if you don't laugh at it, it can drive ya nuts.
Regarding the caricature of the Indy 4 hat, yeah, I do see the point. But, if it is a caricature, blame that on a very vintage block used. It was to be the starting point of a new Raiders block, and I just happen to have sent one hat in with this shape. Bernie picked it over the Raiders block that Marc and I both sent in. So, the CS block is actually a very old block,(and very rare) that is very close to the Raiders block, as I percieve it. The CS block has more taper, front and back than I percieve in the Raiders fedora. The shape from the front, is very Raiders looking though. A soft rabbit felt coming off of this block would look different from pure beaver, which does not move like rabbit. By the way, on the bottom of the CS block that Bernie picked, it has "fedora" imprinted on the bottom of the block. I owned 3 of the vintage blocks, and had it replicated in all sizes for Marc and I. So, the CS block is actually a very old fedora block. I am telling more than I should be, as I have kept this pretty close to the vest so far.
I watched the new film again over the weekend, and if you just see the hat from a distance, it looks very Indy to me. On the close up shots, you can definetly tell the felt is not the same as the other films. But, only us can tell!!! The general public, just sees a brown fedora. And like George said, if you placed stills of the hat and jacket side by side, you could not tell the difference. Now, he was speaking of "normal" folks when he said this, and not us!!!
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He is correct in the statement, IMO.
We had mucho competition last year, and while the CS hat is not perfect, it was the best that Bernie could find. I found out just a month or so ago that he had been searchin' for t he hat for almost 6 months when he found Marc and I. He was on the verge of freakin' out. I just wish I would have known this way back then!
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The truth is, once he found us, he stopped looking, but we were not told this until this year! I think his approach to the Indy hat and jacket, was more than just cosmetics. He actually wanted a very durable wardrobe, and we can argue whether or not this was the best thing to do. Many of the other hats he had samples of were inaccurate, or shoddy in materials. He knew the film was to be wet, and sought materials that he thought would hold up. A hat that could get wet and still look like a hat. To do this, one has to look for a stiff rabbit, or a softer beaver. If a rabbit hat would have been chosen, you can bet your bippy that it would have been cowboy stiff. We made 9 hats for Harrison, and they used only a few, with the 5 1/4 crowned hat seeing much of the action. If HJ had been used, they would have needed 3 dozen just for Harrison! You would just throw one away, and pick up another one. Bernie dried our hats out, and reused them, several times. I think two hats were used for Harrison in the new film, and a couple as props, like the last scene which has a different liner than the others. The liner in the last hat, was a plain liner from my supplier, while the other times we see ths inside of the hat, that liner was the peculiar liners I got from Art, and he got them from Optimo years ago. They are no longer made, and were from Europe. A real classy liner by the way, and very expensive looking.
To end, I will again say, that to 99.9 per cent of the folks that watched KOTCS, saw no difference in the hat from the other films. And, this certainly would be regarded as a success in the BIG THREE's viewpoint. To me, I can see a big difference, but only in the felt. If a soft rabbit had been used, I think the match would have been better. But I always have thought that if Indy had of existed, he would have been wearing a beaver hat, due to his time spent in the West. The westerners, and cowboys would have chosen beaver over rabbit, due to the durabilty issues, and remember that in the old days, all western hats were soft, like fedoras. Only later on did they stiffen them up for Hollywood. I find this highly ironic in a way. The old dress hats, the original ones were stiff hats, needing a comformateur to fit properly. In the same era, the staple, or western hats were soft as a baby's butt. Now, time passed, and the soft fedora was introduced, a self conforming hat that did not need the conforateur and formillion. Later on, the western hat became stiff and all of those conformateurs were bought up by the western hatters! Now that is ironic to me. Fedora