![Image](http://www.roadrecumbent.com/Comic-Con.jpg)
I finally got around to making this hat for myself. Fedora said he made 7 3/8 hats for KOTCS, same size as 7 1/4 U.K. . Ford picks the hat up twice in that movie and slaps it on his head with one hand. A 57 is kinda snug for me a 58 kinda loose. I adjusted my 360 stovepipe block to 58 and reblocked my pre Raiders HJ. A 58 Akubra sweat band fit perfectly, and I sewed it in at the original brim break (there's lots of old holes from old reblocks as you can see).
Now the tricky part. So tricky I might be the only person to pull it off since 1981. *** Cinch the ribbon tight enough to form the channel in the front dent, with the ribbon slid up the crown same amount as the Raiders hat, and turn 1/4 inch of sweatband into brim.
![Image](http://www.roadrecumbent.com/cinch_quarterinch.jpg)
![Image](http://www.roadrecumbent.com/cinch_over_sweat_2.jpg)
I searched this forum for "tighten ribbon, tightened ribbon, cinch ribbon and cinched ribbon" in 2005 prariejones and in 2007 kaplan cinched their ribbons and got the channel. And the pics are still up. But is seems both hats didn't have sweatbands. Fedora said he cinched hats with no sweatbands for his own wear in summer, which might be where they got the idea.
I think the reason it hasn't been done before is it's extremely difficult. The felt and sweatband resist and it feels impossible. It's a lot easier with a rare stovepipe, because the ribbon doesn't automatically slide up as bad. Fedora complained he and Marc could only tighten the ribbon so much because it slid up.
I didn't think I could get a channel with a hat my size so I used larger hats. But this gets me the channel with a hat my size, with the sweat folded, and it slams the brim down and puts Raiders features in the brim.