Steve, you realize that the nice smoothly transitioned deminsional cut you put on your hats isn't totally Raiders accurate; you should have just chopped a bit off the sides with scissors and left it chunky, Swales style
Yeah, I saw some of those cuts first hand over the years. And Darthjones mentioned how when he saw the original Raider's fedora on display, that the brim was buggered up. Really, to be accurate you should just eye how much you want to take off and then just start cutting. If you leave little bumps at the transition, all the better I guess. My own hats are like this as I do not take the trouble to mark the brim off, I just cut. Personally, I do not care how smooth the transition is, as long as it is not too noticable. With that said, I cannot see a real rough cut on the films hats, at least not something that would jump out at ya. Perhaps the film is kind to things of this nature.
On the dimensional cuts, I think Marc does the smoothest one I have seen, that was done by hand. At least the hat he sent over here sure had a real pretty cut. But, his may be like my own. Some are better, or smoother than others. The one that I sent to Harrison was great, but this was partly due to the stiff brim. A stiff brim, is easier to get a smooth cut on, than a floppy brim, in my experience anyways. Fedora