
Sand Papering a hat
Moderator: Dalexs
Sand Papering a hat
I know this might sound off the wall
but has anyone ever used sandpaper on a hat to distress it?You know to give it that scruffy look to it.Or is it a realy off the wall the thing to do?

-
- Field Surveyor
- Posts: 96
- Joined: Tue Jul 02, 2002 3:08 pm
- Location: WI, USA
- Contact:
-
- Field Surveyor
- Posts: 96
- Joined: Tue Jul 02, 2002 3:08 pm
- Location: WI, USA
- Contact:
- Indiana Texas-girl
- Expeditionary Hero
- Posts: 2497
- Joined: Mon Jul 01, 2002 12:56 pm
- Location: Deep in the Heart of Texas
- Contact:
Well, I know I've read posts where guys have sandpapered the brim edge after cutting it to smooth it out. If it can be done there, then logic would tell me that it might be okay on the rest of the hat, but then, my gut says, "NO don't do that!" So maybe one of our expert panel members can answer that for us.
- Pyroxene
- Admin Emeritus
- Posts: 1820
- Joined: Wed Jul 03, 2002 9:35 am
- Location: San Marcos, TX
- Contact:
I find the facination people on the forum have with sandpaper very funny. I would say if you are going to make a hat look scruffy, do some housework in it or mow the law a few times with it on.
Anytime I had to do some work in the backyard, I would wear the hat and it is quickly showing some use.
Just FYI,
Pyr
Anytime I had to do some work in the backyard, I would wear the hat and it is quickly showing some use.
Just FYI,
Pyr
- Rabittooth
- Dig Leader
- Posts: 527
- Joined: Mon Jul 01, 2002 1:41 pm
- Location: Elsewhere
- Contact:
I'm a big believer in distressing gear, but would never do anything to my hat but dirty it up. It's not necessary to do anything else to it. Sandpapering a hat wouldn't make it appear more like the hats do in the films. ITG is right...the only time I've ever known sandpaper and a fedora to be recommended together is when someone does their own dimensional cut to the brim, and it needs to be "smoothed" or whatever you'd call it.
Get a little fullers earth or some dirt from yer back yard and mess with dirtying it up. Chances are, as long as the "dirt" is dry, you can brush it out later and not end up kicking yourself for trashing your hat.
-Rabittooth

Get a little fullers earth or some dirt from yer back yard and mess with dirtying it up. Chances are, as long as the "dirt" is dry, you can brush it out later and not end up kicking yourself for trashing your hat.
-Rabittooth
- Indiana Texas-girl
- Expeditionary Hero
- Posts: 2497
- Joined: Mon Jul 01, 2002 12:56 pm
- Location: Deep in the Heart of Texas
- Contact:
-
- Archaeologist
- Posts: 320
- Joined: Mon Jul 01, 2002 5:36 pm
You know, a bit of real dust or talcum powder works fine too, it just takes some work to even it all out. Regarding the sandpaper, it would make the had not even rough, haggard's the word more of. The paper would probably rip of alot of felt making the hat too thin, and the remaining felt would look like it's being pulled off (because it is).
- Rick Blaine
- Field Surveyor
- Posts: 67
- Joined: Tue Feb 11, 2003 1:05 pm
- Location: On a plane to Lisbon
- Contact:
Indiana Texas-girl wrote:Well, my suggestion...let _'s kids play with it in a sandbox...you'll not only get distressing, but it'll give it a Fuller's Earthlike treatment.
Or give it to Indiana Dan for a week!
But seriously!
THEY SAID I WAS CRAZY??
Give me ten minutes, I have an old Keppler that sits in a box in the garage. I will take 220 grit sandpaper and see what happens. Highest Regards. Dan
-
- Archaeologist
- Posts: 320
- Joined: Mon Jul 01, 2002 5:36 pm
- Indiana Texas-girl
- Expeditionary Hero
- Posts: 2497
- Joined: Mon Jul 01, 2002 12:56 pm
- Location: Deep in the Heart of Texas
- Contact:
The way the Keppler Kid loves his hats, I'm sure it's one that has already been destroyed. I doubt Dan would do that intentionally to a fedora that was in good condition...at least I hope not. I gotta give the Mad Hatter credit somewhere...right Dan? Let us know how it turns out.Marcus Brody wrote:Don't do it Dan!!! There's more contructive things to do with a Fedora!!! Is it really that bad looking to submit it to sandpapering? Why doesn't someone just get a felt sampling and go grind on that instead?
Although I'd never ever do that to my hat, I am curious on Dan's report back to us. Maybe he can attach some sandpaper to the bottom of his Aldens (grit side down)...okay I better shush myself before I give him some more ideas.
- Rick Blaine
- Field Surveyor
- Posts: 67
- Joined: Tue Feb 11, 2003 1:05 pm
- Location: On a plane to Lisbon
- Contact:
- Rick Blaine
- Field Surveyor
- Posts: 67
- Joined: Tue Feb 11, 2003 1:05 pm
- Location: On a plane to Lisbon
- Contact:
Yes this hat was my first Keppler, it was ruined in a heavy rain storm, otherwise I wouldn't dare.Indiana Texas-girl wrote:The way the Keppler Kid loves his hats, I'm sure it's one that has already been destroyed. I doubt Dan would do that intentionally to a fedora that was in good condition...at least I hope not. I gotta give the Mad Hatter credit somewhere...right Dan? Let us know how it turns out.Marcus Brody wrote:Don't do it Dan!!! There's more contructive things to do with a Fedora!!! Is it really that bad looking to submit it to sandpapering? Why doesn't someone just get a felt sampling and go grind on that instead?
.
- Renderking Fisk
- Expeditionary Hero
- Posts: 1896
- Joined: Mon Jul 01, 2002 2:29 pm
- Location: The Fedora Chronicles
- Contact:
-
- Archaeologist
- Posts: 320
- Joined: Mon Jul 01, 2002 5:36 pm
I noticed that ironing the felt actually smoves out the felt pretty well, but it make the felt stiff. If you somehow manage to get sand paper to your hat and scruff it up, I'd suggest ironing the felt strands back down. I would use some sort of barrier between the iron and the hat however. Of course this is all if the felt is even somewhat attaced to the hat still.
- Renderking Fisk
- Expeditionary Hero
- Posts: 1896
- Joined: Mon Jul 01, 2002 2:29 pm
- Location: The Fedora Chronicles
- Contact:
Man I hope I didnt put any bad ideas in peoples minds :idea:
.
If you got a hat to just trash or somthing why not destress it like what you see on the young indy tv serries.The band looks roughed up a bit.Sand paper would acheive that look I think,but yeah if ya wanna tear up a hat in a hurry sand paper the felt.

If you got a hat to just trash or somthing why not destress it like what you see on the young indy tv serries.The band looks roughed up a bit.Sand paper would acheive that look I think,but yeah if ya wanna tear up a hat in a hurry sand paper the felt.
- Oklahoma Jones
- Archaeologist
- Posts: 306
- Joined: Sun Jul 07, 2002 2:29 am
- Location: Drunk in a bar in Cairo
Sanding a hat is perfectly ok, IMO, if you know what you are doing. You have to remember to proceed slowly, very slowly, VERY EXTREMELY SLOWLY........after all, you don't want to ruin the hat. One of my more successful attempts at aging a hat came when i used sandpaper on an old resistol hat......working very slowly, I sanded top and bottm of hat(not under the lining), and once finished, I very slowly worked the felt in my hands to work out any remaining stiffness due to hat stiffener. This hat I wore for a long time, until it was regretfully shredded by my best friends' cat......hat makers will use sandpaper on a hat on occasion, in order to remove the nap, and get a smooth surface on the hat. Now, you don't have to run out and buy 180 grit paper just 'cuz I said it works...........I merely state that I had good results.............happy distressing, everyone!
- Michaelson
- Knower of Things
- Posts: 44535
- Joined: Tue Jun 25, 2002 12:55 pm
- Location: Out here knowing stuff and things and wishing I were with the family at Universal Studios Orlando
My only statement here...
....as stated above, professionals do use this method to smooth the nap. It's called pouncing the finish. With that said, let's emphasize the first line...leave this to the professinals. They're trying to make a better finish to the finished felt, not creatively destroy it, and if done improperly, you're left with a ragged, velour finish hat that will not smooth back out once to that stage. Your call. Regards. Michaelson
- Rabittooth
- Dig Leader
- Posts: 527
- Joined: Mon Jul 01, 2002 1:41 pm
- Location: Elsewhere
- Contact:
Re: My only statement here...
Hatters are mad. Mad I tell you. MAD!!!!Michaelson wrote:....as stated above, professionals do use this method to smooth the nap. It's called pouncing the finish.... Regards. Michaelson

-Rabittooth
Or you could always play the "hat" game Clint Eastwood and Lee Van Cleef played in For a Few Dollars More." If you want distressed! By the by that hat on the Young Indy Chronicles was the goofiest looking thing on that poor kid. It was better when he was in the Belgian army and had to wear regulation attire, or a spy and in disquise. That brim made him look like the Saxophone playing Muppet whazis name??? You know the one who plays the last note and looks into his Sax... at the end of the show.
- Renderking Fisk
- Expeditionary Hero
- Posts: 1896
- Joined: Mon Jul 01, 2002 2:29 pm
- Location: The Fedora Chronicles
- Contact: